Product Details
Rubber Banbury Internal Mixer
Working Principle of Banbury Internal Mixer
The Banbury internal mixer is a closed intensive mixing machine mainly used for rubber and plastic compounding.
-
Material Feeding
Raw rubber, carbon black, chemicals and additives are fed into the mixing chamber through the feeding port.
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Pressurization by Ram
A hydraulic or pneumatic ram presses the materials down to ensure full contact between materials and rotors.
-
Mixing by Rotors
Two rotors rotate
in opposite directions at different speeds, creating strong shear, extrusion, folding and kneading effects.
- Dispersion & Refining
Under high temperature and high shear force, the raw materials are uniformly dispersed, plasticized and mixed into qualified rubber compound.
- Discharge
After mixing is completed, the bottom door opens hydraulically to discharge the compound.
Applications
- Rubber mixing for tires, hoses, belts, seals, rubber sheets
- Mixing of natural rubber, synthetic rubber, EPDM, NBR, silicone rubber
- Plastic and elastomer compounding & masterbatch production
- High-performance rubber products for automotive, construction, industrial fields
Features
- Intermeshing rotor design for strong shearing and dispersion
- Sealed mixing chamber to prevent dust and material loss
- Hydraulic pressure system for stable and controllable mixing
- Automatic temperature control to avoid scorching
- PLC control system for automatic operation and data recording
- Available in lab type & production type models
- Easy cleaning & maintenance
Technical parameter
| Item |
XSN-35 |
XSN-55 |
XSN-75 |
XSN-90 |
XSN-110 |
XSN-150 |
|
| Mixing chamber volume |
35 L |
55 L |
75 L |
90 L |
110 L |
150 L |
|
| Effective mixing capacity |
22.75 L |
35.75 L |
48.75 L |
58.5 L |
71.5 L |
97.5 L |
|
| Rotor type |
Tangential / Intermeshing |
Tangential / Intermeshing |
Tangential / Intermeshing |
Tangential / Intermeshing |
Tangential / Intermeshing |
Tangential / Intermeshing |
| Rotor speed |
20/40 rpm |
20/40 rpm |
20/40 rpm |
20/40 rpm |
20/40 rpm |
20/40 rpm |
|
| Main motor power |
37 kW |
55 kW |
75 kW |
90 kW |
110 kW |
150 kW |
|
| Ram cylinder pressure |
0.5鈥?.8 MPa |
0.5-0.8 MPa |
0.5-0.8 MPa |
0.5-0.8 MPa |
0.5-0.8 MPa |
0.5-0.8 MPa |
|
| Temperature control |
Water heating & cooling |
Water heating & cooling |
Water heating & cooling |
Water heating & cooling |
Water heating & cooling |
Water heating & cooling |
| Working temperature |
Hydraulic bottom discharge |
Hydraulic bottom discharge |
Hydraulic bottom discharge |
Hydraulic bottom discharge |
Hydraulic bottom discharge |
Hydraulic bottom discharge |
Hydraulic bottom discharge |
| Control system |
PLC + touch screen |
PLC + touch screen |
PLC + touch screen |
PLC + touch screen |
PLC + touch screen |
PLC + touch screen |
|
Advantages
- High mixing efficiency – faster than open mill
- Better dispersion of carbon black, additives and chemicals
- Uniform rubber quality with stable performance
- Energy saving & low noise
- Safer operation (closed mixing, no open roller risk)
- Suitable for mass production with consistent batch quality
After-Sales Service
We are committed to providing world-class after-sales support to international clients, adhering to global best practices :
- 12-month warranty with free replacement of wear parts.
- Online technical support via video call for troubleshooting.
- Detailed user manual and operation video tutorials.
- Spare parts delivery within 7 days to global locations.
- Customization service for specific R&D or production needs
Reyes Machinery
